HYDROFORMING & SHEET METAL FABRICATION

SERVICES WE OFFER

Green Country Aircraft is a leading contract manufacturer within the aerospace industry, supplying airframe custom parts to OEMs and their Tier 1 suppliers. We have decades of experience operating within the quality requirements of the aerospace industry.

With broad aerospace hydroforming capabilities that include complex sheet metal fabrication, Green Country Aircraft delivers on industry demands. We have six hydro-form presses with tonnage capacities that range from 200 to 2,000 and sizes from 14” diameter to 40” X 70”. The GCA team is experienced at processing complex shapes at low to very high volumes using a variety of materials.

We also have in-house capabilities to heat treat aluminum to AMS 2770.

EQUIPMENT USED

Hydro-Forming

Tooling
800 Ton 40” x 70”
340 Ton 24” Dia.
196 Ton 14” x 28”
105 Ton Double Action 36” x 36”
200 Ton 14” Dia.

Sheet Metal

Trumpf TruLaser – 120”L x 60”W x .75”T
Trumpf Punch – 150”L x 50”W x .375”T
Router – 144”L x 60”W x .500”T
Water Jet – 60”L x 144”W
Promecam Brake 10’ x 100 ton
Prima-Power Brake – 10’ x 120 ton
Niagara Punch Press – 48”L x 32”W x 100 ton
Shear – 10’ x 3/8”T
Power Rolls – 6’ x 3/8”T
Heat Treatment: AMS2770 / AMS2658

ACCOUNT MANAGEMENT PROCESS

PROJECT REPORTING

Green Country Aircraft’s account services team manages each customer’s entire program from start to finish, providing status updates regularly via the customer-formatted report and our newest Jobboss automated report. This report can be generated at any time to give real-time accurate status for each individual part. Our account services team is readily available for phone calls or status updates with the customer regarding each specific program.

PROJECT EVALUATION & PREPARATION

When a purchase order is placed, all parts go through a quick-turn, comprehensive contract-review process that is evaluated by every department at GCA before the job is released to the shop floor. We collectively assess required testing and possible risks that may be involved with the job and subsequently lay out a plan for choosing sub-tier suppliers and meeting the program schedule. We have CNC programmers and software for all equipment in-house, allowing resource availability to start programming parts immediately. We also utilize 2D programmers that can work on any sheet metal parts.

PROJECT MANAGEMENT

Daily meetings among our program, production, purchasing and shipping managers keep everyone in the loop on the status of programs and ensure that all requirements are met in a timely and efficient manner. Our purchasing team manages all sub-tier suppliers and provides daily updates on the status of parts and their due dates throughout the process.

LET’S GET TO WORK

Reach out today to tell us about your manufacturing needs.